Cummins 3025517 Distribution shaft N14
1. Durable and wear -resistant: made of high -quality alloy steel and exposed to special heat treatment, it has high surface hardness and high wear resistance, can withstand prolonged high -intensity operation and effectively prolongs the service life.
2. Accurate transmission: high processing accuracy and the exact curve of the circuit provide the exact time of opening and closing the valve, smooth inlet and engine release, as well as improved stability of output power and fuel savings.
3. High adaptability: designed for various models of Cummins engines, it has a good versatility, easy to install, can quickly adapt to different equipment and reduces maintenance costs.
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Product representation
Detailed product information
Structural composition: usually consists of a camshaft case, a fist, a neck, a slide or asterisk and other details. The camshaft housing is its main design, the cam is the key component used to control the opening and closing of the valve, the neck is used to support the camshaft and ensure the accuracy of its rotation, and the leading gear or asterisk is used to connect with such components as crankshaft, for capacity transmission.
Characteristics of the material: as a rule, made of high -quality alloy steel or ardent cast iron. Distribution shafts made of alloy steel have high strength, good wear resistance and fatigue strength; Distribution shafts made of multiple cast iron have advantages such as low cost, good casting characteristics, high depreciation, etc., and can also meet certain requirements of strength and wear resistance.
The principle of work: it interacts with the crankshaft to force the distribution shaft to rotate through the rotation of the crankshaft. It uses the shape of the circuit and the rotational movement of the fist for accurate control of the opening and closing time and the rise of the intake and exhaust valves in accordance with the working sequence of the engine and the requirements for the phases of the gas distribution, so that the engine can reach normal intake, compression, power and release processes.
Technical characteristics of the model: Cummins camshafts are available in various models, for example, distribution shaft 3084568, suitable for the Dongfeng Cummins QSB5.9 engine, and Cummins 4022823 distribution shaft, etc., which can be adapted to Cummins of various working volume and purpose.
Stages of installation
Preparation: Make sure that the engine has cooled and stopped, and disconnect the negative terminal terminal to prevent random launch. Prepare the necessary tools, such as wrenches, dynamometric keys, calipers, special mounting tools, etc., as well as new cummins distribution shafts and concomitant accessories, such as gaskets, seals, etc.
Disassemble the related details: In accordance with the requirements of the engine maintenance manual, sequentially disassemble the valve cover of the engine, rocker, pusher and other details associated with the distribution shaft. Be careful not to damage the surface of the component and sealing surface during disassembly, and properly place the removed parts.
Remove the old camshaft: weaken the fasteners of the camshaft bearing covers, remove the bearing lid step by step in the sequence, and then carefully pull out the old camshaft from the head of the cylinder block. Pay attention to the direction of the installation and the position of the camshaft, as well as the landing between the bearing and the neck, and follow the recording.
Inspection and cleaning: use clean fabric and detergent for thoroughly cleaning the camshaft, the fist surface, the openings of the switch mounting saddle on the cylinder head, the bearing lids and other parts to remove the pollution such as oil, soot and iron sawdust. Check if there are damage on the camshaft, such as wear, cracks, deformation, etc., measure the diameter of the neck, fist height and other sizes and compare them with standard values. If any of them goes beyond the admission, they should be replaced in time. At the same time, check if the seating of the cylinder head is not worn out and not deformed to make sure that its size and surface quality meet the requirements.
Install a new camshaft: apply the required amount of pure engine oil to the camshaft and the surface of the fist to reduce friction and wear during installation. Slowly insert a new camshaft into the mounting hole of the cylinder head in the right direction, making sure that the key groove or the installation pin of the camshaft precisely correspond to the installation position of the leading gear or asterisk. Then install the camshaft bearings covers one after another and tighten the bolts of fastening the bearings covers in accordance with the indicated moment and sequence. Usually, several step -by -step tightening methods are used to guarantee that the camshaft is reliably installed and evenly loaded.
Install the rest of the details: install pushers, rockers, valve lid and other parts in the order, reverse disassembly. During the installation, pay attention to the position of the installation and adjustment of the clearance of each component to ensure normal opening and closing the valve.
Gas distribution phase adjustment: turn the crankshaft and adjust the engine to the upper dead point of one cylinder. Then use a special synchronization tool to combine the stars synchronization label or a switch gear with a crankshaft star to make sure that the ratio of the gas distribution phase between the distribution shaft and the crankshaft is correct. Set the timing chain or belt and adjust the tension to the desired level.
Checking and testing: After installation, check once again if all the parts are reliably installed and whether it is correctly connected. Turn the crankshaft manually to check whether the camshaft rotates smoothly and whether there is no seal or abnormal resistance. Then start the engine, watch its working condition, check the presence of extraneous noise and vibrations, check if the valves open and close, and whether the engine performance is returned to normal.
Common errors
Distributive shaft wear: Due to the relative movement and friction between the distribution shaft and components such as valves and bearings pushers, the surface of the fist and the neck of the camshaft are subject to wear after prolonged use. Wear leads to deformation of the fist profile and a decrease in the size of the neck, which affects the opening and closing time of the valve, as well as the accuracy of the rise, which leads to the occurrence of such problems in the engine as reducing power, increasing fuel consumption and increasing noise.
Distribution of the distribution shaft: usually this is due to excessive load or impact on the distribution shaft, for example, engine detonation, breakdown of the valve spring leading to the clash of the valve and piston, etc., which can lead to the fact that the distribution shaft will be subjected to a strong shock and breaks. In addition, factors such as defects in the distribution shaft material, poor -quality production process or insufficient fatigue strength can also lead to a breakdown of the camshaft during operation.
Damage to the camshaft bearings: bearings for a long time work in high loads and temperatures and are subject to damage, such as wear, ablation and weakening. Damage to the bearing can lead to unstable operation of the distribution shaft and the appearance of abnormal noise. It can also affect the accuracy of positioning the camshaft, causing deviations in the opening and closing time of the valves, thereby affecting the normal operation of the engine.
The malfunction of the distribution shaft sensor: the distribution shaft sensor is used to control the position and speed of the distribution shaft and transmit the signal to the engine control unit (ECU) to ensure accurate engine control. The sensor can have problems such as the failure of the line and damage to the components of the sensor, which can lead to the fact that the ECU cannot accurately receive the distribution shaft signal, which will lead to malfunctions in the engine, such as difficult launch, engine stop, trembling and poor acceleration .
After -sales service
Quality guarantee: Cummins usually provides a certain quality guarantee period, usually 1 year or a certain number of hours, depending on what will come earlier. During the warranty period, if the distribution shaft fails due to quality problems, Cummins will replace or repair it for the user.
Technical support: Cummins operates a professional technical team that provides users with technical consulting services by phone, e-mail, through an online customer support service, etc., and also answers questions about installing, using, maintenance, etc. . We will also provide users with technical training to help them better understand and use Cummins distribution shafts and related products.
Delivery of parts: a comprehensive system of deliveries of parts has been created, providing sufficient supply of cummins and related accessories so that users can purchase suitable products in a timely manner if replaced, reducing the time of equipment downtime. For some special specifications or models of distribution shafts, individual services can be provided.
Repair services: There are many authorized repair stations in the world in the world. When the user's equipment is out of order, he can choose the nearest repair station for repair. Technical maintenance personnel have passed professional training and has extensive experience in maintenance. They are able to quickly and accurately diagnose and eliminate various malfunctions of the camshaft and engine.
Theoretical estimated service life
From the point of view of the design, if the Cummins distribution shaft is made of high -quality alloy steel or a ardent cast iron and has passed the advanced production technology and precision processing, it can withstand the test of high -speed movement and high -temperature environment, and its estimated service life is usually quite long. Under ideal operating conditions, compliance with the rules of operation and compliance with all measures for maintenance, you can achieve a greater run.
The actual impact of use
The type of vehicle and intensity of use: for scenarios with relatively low daily use, for example, for personal cars, mileage may approach 300,000 kilometers or exceed them subject to proper service. When used in commercial vehicles, such as taxis, long -standing trucks, etc., which are intensively operated, work for a long time and have a long run, you may need to pay attention to the state of the distribution shaft after about 100,000-200 000 kilometers of run or even replace it with a shorter run.
Driving habits: drive the car smoothly, avoid sharp accelerations and braking, do not operate the car at high speed for a long time. The camshaft will wear relatively slowly and have a longer service life. Frequent aggressive driving, frequent sharp accelerations and braking or prolonged engine operation in high load and high revolutions lead to the fact that the distribution shaft is subjected to excessive pressure and impacts, which accelerates its wear and reduce its service life.
Operating conditions: When the vehicle is operated in harsh conditions, such as high temperature, high humidity and dust, dust and other pollution can easily penetrate the engine and accelerate the wear of the distribution shaft. For vehicles operating in conditions such as construction sites and mining areas of minerals, the service of the distribution shaft can be significantly reduced.
The state of maintenance: regular replacement of high -quality motor oil and filters in strict accordance with the maintenance cycle can provide a good lubricant and a clean environment for the distribution shaft, thereby extending its service life. Failure to comply with the replacement of engine oil for a long time, the use of poor -quality engine oil or untimely replacement of the filter will lead to an increase in the content of impurities in motor oil, a decrease in the efficiency of lubrication and increased wear of the distribution shaft.
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Выставочные шкафы
Знакомство с заводом
На заводе работает команда высококвалифицированных и опытных инженеров, которые непрерывно внедряют технологические инновации и совершенствуют продукцию. В настоящее время предприятие владеет рядом независимых прав интеллектуальной собственности и запатентованных технологий. Выпускаемая строительная техника включает широкий ассортимент оборудования, такого как экскаваторы, погрузчики, краны, бульдозеры и другие машины. Продукция отличается высокой производительностью, надежностью, энергоэффективностью и экологичностью, а также способностью адаптироваться к сложным условиям эксплуатации в различных климатических и рабочих средах по всему миру.
Награды и квалификация
часто задаваемые вопросы
1. В какие страны мы экспортируем?
Азия: Вьетнам, Индия, Индонезия, Пакистан, Казахстан, Узбекистан и т.д.
Европа: Россия, Беларусь, Украина, Литва, Саудовская Аравия и др.
Южная Америка: Бразилия, Чили, Парагвай, Аргентина и др.
Африка: ЮАР, Эфиопия, Ливия и др.
2.Какие условия оплаты мы можем принять?
Обычно мы можем работать на T/T, 30% TT перед производством и 70% TT перед отгрузкой
3.Какие способы логистики мы можем работать для доставки?
1) Для большинства стран Европы, Южной Америки и Африки и т.д. мы можем пойти по контейнеру или Roro через океанский фрахт.
2) Для соседних стран Китая, таких как Россия, Вьетнам, Казахстан, Узбекистан и т.д. мы можем доставить по автомобильной или железной дороге.
3) Для легких запасных частей в срочном требовании, мы можем отправить его с помощью международной курьерской службы, таких как DHL, TNT, EMS или других воздушных перевозок.
4. Как вы можете гарантировать, что вы доставили товары клиентам?
A: Мы предоставим вам полную информацию о доставке для вас подтвердил.
5.Каковы наши преимущества по сравнению с другими производителями/фабриками?
1) Надежное качество: Тщательно выбираем постоянных производителей для поддержки запасных частей, таких как двигатели, мосты, трансмиссии, и многие части, разработанные и произведенные нами, всегда адаптируя лучшие материалы.
2)Конкурентоспособная цена: Концентрация механизированного производства в больших количествах снижает производственные затраты, чтобы обеспечить конкурентоспособную цену.
3) The service team: firstly, our sales managers work 24 hours a day, are ready to answer your questions at any time. Secondly, a professional training team with senior equipment, ready to provide support services to users and dealers. Most problems can be solved within 24 hours.
4) Fast delivery: As a rule, we can deliver within 10 working days at the plant after receiving prepayment from customers.
6. How can you provide customers after sales service?
A: We will answer you at first and help you solve problems within 24 hours. If we really need your local, we
We will send your professional person to your settlement to help you solve problems without any fluctuations, supply you with comprehensive
