Cummins 5372097 The belt tensioner assembled KTA50
1. Accurate constant force: automatic adjustment, perception of the belt tension in real time, an accurate application of strength, anti -scraping and guaranteed power transmission.
2. Strong and durable: made of high -strength anti -insured material processed using special technology, it is resistant to heat and vibration, it works stably and has few malfunctions.
3. Good adaptability: compatible with various Cummins engines, easy to install, is universal and requires low maintenance costs.
Product representation
Detailed product information
Structural composition: usually consists of a stretch wheel, a stretch lever, a spring or damping mechanism, a motionless bracket, etc. The tensioner is used to contact a belt for the tension and direction of the belt; The stretch lever connects the tensioner to the spring and other components to transmit the spring tension; The spring or damping mechanism provides constant tension, guaranteeing that the belt will always have the necessary tension; The mounting bracket is used to attach the tensioner to the engine housing.
The principle of operation: use the force of the spring or hydraulic pressure so that the tensioner exerts the necessary pressure on the belt through the stretch lever, so that the belt retains the necessary tension during operation. If the belt becomes longer due to wear, stretching, etc., the tensioner will automatically regulate to compensate for the elbow lengthening, provide good interaction between the belt and various components of the transmission, prevent the belt slip, jumping of teeth, etc., and also provide The normal operation of the gas distribution system of the engine and the drive of auxiliary units.
Characteristics of the material: the tensioner is usually made of high -strength aluminum alloy or cast iron, which has good wear resistance and corrosion resistance, and can also withstand the belt tension and prolonged friction. The stretch lever is usually made of metal and has high strength and rigidity, which guarantees the lack of deformation when transmitting tension force. The spring is made of high -quality spring steel, which has good elasticity and fatigue strength and is able to provide prolonged and stable tension.
Model characteristics: There are many models such as 3095684, 3974102, 4096529, etc., which are suitable for various models of Cummins.
Stages of installation
Preparation: Prepare the necessary tools such as wrenches, heads, dynamometric keys, special tension tools, etc. Make sure that the engine is stopped and cooled, and disconnect the negative terminal terminal to prevent random launch. At the same time, prepare a new belt tensioner and related accessories, such as bolts, gaskets, etc.
Remove the old tensioner: according to the requirements of the engine maintenance manual, first weaken the belt tension. Usually, you can weaken the tension by turning the adjusting bolt on the tensioner or using a special tool, and then remove the belt. Next, unscrew the tensioner mounting bolts and remove the old tensioner from the engine.
Inspection and cleaning: check if there is oil, pollution, etc. On the surface of the engine body where the tensioner is installed. If they are, clean them and make sure that the installation surface is smooth and smooth. At the same time, check the pulley, shaft and other details interacting with the tensioner, for the presence of any abnormal states, such as wear, deformation, etc. If there are any problems, they should be replaced in a timely manner or repair.
Install a new tensioner: install a new tensioner in place and install fasteners, but do not tighten them completely. Then, using a special tool, adjust the tensioner to the appropriate starting position; As a rule, the tensioner lever is in an average position or in the position indicated in the maintenance guide.
Install the belt: follow the correct method of winding the belt and put the belt on each pulley to make sure that the belt is in the right direction and position. Then, using a special tool, adjust the tensioner again to achieve the required belt tension. The belt tension can be measured by checking the sagging of the belt or using the belt tension meter to make sure that it complies with the standards specified by the engine manufacturer.
Puff of the bolts: After the belt tension is adjusted properly, tighten the mounting bolts of the tensioner in accordance with the indicated puffing point to ensure a reliable installation of the tensioner.
Checking and testing: After installation, check the installation and tension of the belt again to make sure that the belt is installed correctly and not weakened. Take the crankshaft manually and make sure that the belt and tensioner work smoothly, without jamming or unusual noise. Then start the engine, watch it, check the correctness of the belt tensioner and the absence of extraneous vibrations and noise.
Common errors
An unusual noise from the tensioner: wear of the bearings, damage to the inner damping mechanism or the refusal of the spring can lead to the fact that the tensioner will produce abnormal noises, such as a roar, sharp high -frequency sounds or a knock.
Blocking a tension roller: this can be caused by an incorrect installation, damage to the bearing, interference between the parts or unstable operation of the engine, causing excessive shock load on the bearing, which prevents the belt and can even damage the belt and other components associated with it.
Spring breakdown: prolonged work in high loads, errors during installation, leading to the contact of the spring with internal details, or problems with the quality of the spring itself can lead to the fatigue breakdown of the spring, as a result of which the tensioner will lose the strength of the tension.
The supporting plate of the tensioner or the adjusting plate is deformed or broken. Usually this is due to improper installation and adjustment, excessive adjustment, collisions or interference with other parts, which affects the normal operation of the tensioner and control of the belt tension.
Slippage of the belt: insufficient tension of the tensioner, for example, due to the weakened force of the spring, improper adjustment of the tension lever, etc., will lead to slipping the belt and pulley, which will lead to problems such as reducing the engine power, poor acceleration and overheating of the belt.
After -sales service
Warranty: usually provided for a certain period of time, as a rule, 1 year or a certain number of hours of work, depending on what will come earlier. During the warranty period, if the belt tensioner fails due to quality problems, you can use the free replacement or repair.
Technical support: Cummins operates a professional technical team that can provide users with technical advice by phone, e-mail, through an online customer support service, etc., as well as answer questions about installation, use, maintenance, etc. .
Supply of accessories: a complete system of access of accessories was created to ensure a sufficient stock of belts tensioners and related accessories. Users can timely purchase the necessary original accessories to reduce the downtime of equipment.
Repair services: There are many authorized repair stations in the world in the world. When the user's equipment is out of order, he can choose the nearest repair station for repair. Technical maintenance personnel undergo professional training for quick and accurate diagnostics and eliminating the fault of the belt and engine tensioner.
Here are a few solutions to eliminate the common malfunctions of the cammins camshaft belt tensioner:
Insufficient belt tension leads to its slip
Reason: The weakened force of the tensioner spring, jammed or worn out the tensioner lever, a damaged bearing of the tensioner wheel, etc. - all this can cause insufficient tension effort.
Solution: Check the tensioner spring. If the elastic force is weakened, replace it with a new spring. If the stretch lever is stuck or worn, clean the stuck part and apply the required amount of lubrication. If the wear is serious, replace the tension lever. If the bearing of the tension roller is damaged, replace the tension roller directly. Adjust the tensioner position or use special tool adjustment tools so that the belt reaches the desired tension.
The abnormal noise of the tensioner
Reasons: wear of the bearing of the tension roller, friction between the stretch lever and the motionless bracket, the noise from the spring, etc.
Solution: if the tensioner bearing is worn out, replace the tensioner; If there is an abnormal noise caused by friction between the tensioner lever and a motionless bracket, check if there are extraneous objects between them or improper installation, remove foreign objects and install them correctly, and also lubricate the contact part if necessary; If the spring makes a sound, check if the spring is deformed and whether it is damaged, and replace the spring, if there is a problem.
The tensioner is stuck and cannot work properly.
Reason: rust on internal details, poor lubrication, hitting extraneous objects, etc., which leads to the stuck of the mobile parts of the tensioner.
Solution: Remove the tensioner from the engine, carefully check the internal parts, clean them of rust and pollution, rinse with a suitable detergent and apply the required amount of lubrication to guarantee that all moving parts can rotate freely. If it is found that any details are damaged, for example, bearings, axial fingers, etc., replace the corresponding parts in a timely manner. Install the tensioner in place and shake it to make sure of its proper work.
The stretch wheel is strongly worn out
Reasons: prolonged use, inconsistency of the belt and tensioner, severe operating conditions, etc. can lead to wear of the tensioner.
Solution: If the tensioner is worn to a certain extent, for example, the depth of the groove becomes smaller, and obvious traces of wear appear on the surface, the tensioner should be replaced in a timely manner. At the same time, check the strap of the belt. If the belt is also worn out or old, replace it together to ensure a good fit between them. In addition, make sure that the selected characteristics of the belt and tensioner coincide, and also pay attention to the purity of the working environment to reduce the wear of the tensioner due to contaminants.
The weakening bolt of the tensioner is weakened
Reason: vibration during engine operation, insufficient moment of tightening the bolts during installation, etc. can lead to weakening of fasteners.
Solution: Use a dynamometric key for tightening fasteners with the specified moment to ensure a reliable installation of the tensioner. After tightening the bolts, check the working condition of the tensioner to see if the weakened bolts damaged other components or whether they have changed their position. If there are any problems, repair or adjust them on time. At the same time, with daily maintenance, regularly check the tightening of the tensioner attachment bolts to prevent their re -weakening.
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Выставочные шкафы
Знакомство с заводом
На заводе работает команда высококвалифицию. В настояще время предприятие владеет рядом независимых прав интелекав интелектуальной собственности и запатентованных технологий. Выпускаемая строительная техника включает широкий ассортимент оборудования, такого как экскаваторы, погрузчики, краны, бульдозеры и другие машины. Продукция отличается высокой производительностью, надежностью, энергоэффективностью и экологичностью, а также способностью адаптироваться к сложным условиям эксплуатации в различных климатических и рабочих средах по всему миру.
Награды и квалификация
часто задаваемые вопросы
1. В какие страны мы экспортируем?
Азия: Вьетнам, Индия, Индонезия, Пакистан, Казахстан, Узбекистан и т.д.
Европа: Россия, Беларусь, Украина, Литва, Саудовская Аравия и др.
Южная Америка: Бразилия, Чили, Парагвай, Аргентина и др.
Африка: ЮАР, Эфиопия, Ливия и др.
2.Какие условия оплаты мы можем принять?
Обычно мы можем работать на T/T, 30% TT перед производством и 70% TT перед отгрузкой
3.Какие способы логистики мы можем работать для доставки?
1) Для большинства стран Европы, Южной Америки и Африки и т.д. мы можем пойти по контейнеру или Roro через океанский фрахт.
2) Для соседних стран Китая, таких как Россия, Вьетнам, Казахстан, Узбекистан и т.д. мы можем доставить по автомобильной или железной дороге.
3) Для легких запасных частей в срочном требовании, мы можем отправить его с помощью международной курьерской службы, таких как DHL, TNT, EMS или других воздушных перевозок.
4. Как вы можете гарантировать, что вы доставили товары клиентам?
A: Мы предоставим вам полную информацию о доставке для вас подтвердил.
5.Каковы наши преимущества по сравнению с другими производителями/фабриками?
1) Надежное качество: Тщательно выбираем постоянных производителей для поддержки запасных частей, таких как двигатели, мосты, трансмиссии, и многие части, разработанные и произведенные нами, всегда адаптируя лучшие материалы.
2)Конкурентоспособная цена: Концентрация механизированного производства в больших количествах снижает производственные затраты, чтобы обеспечить конкурентоспособную цену.
3) Команда обслуживания: Во-первых, наши менеджеры по продажам работают 24 часа в сутки, готовы ответить на ваши вопросы в любое время. Во-вторых, профессиональная команда технического обслуживания со старшими техниками, готовая предоставить услуги поддержки пользователям и дилерам. Большинство проблем может быть решено в течение 24 часов.
4) Быстрая доставка: Как правило, мы можем доставить в течение 10 рабочих дней на заводе после получения предоплаты от клиентов.
6. Как вы можете предоставить клиентам послепродажное обслуживание?
A: Мы ответим вам в первое время и поможем вам решить проблемы в течение 24 часов. Если мы действительно нуждаемся в вашем местном, мы
Мы отправим вашего профессионального человека в ваш населенный пункт, чтобы помочь вам решить проблемы без каких-либо колебаний, поставлять вам всестороннее
