Cummins 4334080 Engine cylinder laying
1. Durability: high -quality materials in combination with special technology, resistant to high pressure, high temperature, corrosion, have high strength, good shock viscosity, are not subject to damage, have a long service life.
2. Excellent sealing: reasonable structure, good elasticity, tight adjustment of the cylinder block to the cylinder head, preventing gas, oil and liquid leakage, and ensuring stable engine operation.
3. High adaptability: adapts to various Cummins engines, accurate size, ease of installation, good versatility and reduced maintenance costs.
Product representation
Detailed product information
Function: Cummins cylinder laying is located between the engine cylinder unit and cylinder head head. Its main function is the sealing of the cylinder to prevent high pressure, oil and coolant gas leakage in the cylinder, ensuring the normal operation of the engine.
Materials and structure: usually a structure of asbestos covered with copper is taken with asbestos stove, reinforced with broken copper wire or steel chips inside, and copper sheets on the upper and lower sides. The holes of the combustion chamber and water holes are surrounded by copper sheets. There are also some cylinders manufactured from other modern materials and technologies that meet the needs of various engines.
Technical characteristics and models: Cummins cylinder gaskets have various technical characteristics and models suitable for various types of Cummins, for example, 4946619 and 2830706 for Cummins Isbe4 and ISDE4 engines; 3977063 for Cummins QSB5.9 engines; 3685834, 4926316, 4059350 for QSX15 engines, etc.
Stages of installation
Preparation: clean the surface of the cylinder block and cylinder head to make sure that there is no oil, pollution and burrs; Check the cylinder block and cylinder head for deformations, cracks and other damage; Prepare the necessary tools such as a dynamometric key, etc.
Install the cylinder gasket: place the side of the cylinder gasket with a flange or a mark towards the cylinder head, and the smooth side - towards the cylinder block so that the holes on the cylinder laying coincide with the corresponding holes on the cylinder block and the cylinder head.
Install the cylinder head: reliably set the cylinder head to lay the cylinder block and gradually tighten the cylinder head bolts in 2-3 receptions in accordance with the specified sequence and the moment of tightening. For multi -cylinder diesel engines, they usually start with the middle of the cylinder head and delay symmetrically and alternately around each other.
Check the seal: after installation, turn the crankshaft to check if the bubbles come out of the tank of cooling water. Or, when installing the cylinder gasket, apply a little motor oil to the cylinder gasket surface to check whether the oils of the oil tank come out to check for the presence of leaks.
Common malfunctions
Air leaks: the reasons can be problems with the quality of the cylinder gasket itself, the cylinder head bolts or the wrong tightening sequence are not tightened, the cylinder head is deformed or cylinder block, the cylinder sleeve does not suffer enough from the plane of the cylinder unit, etc. The symptoms include a decrease in engine power , poor acceleration, shaking and white smoke.
Water leak: damaged cylinder gasket, cracks in the cylinder block or cylinder head, weakened cylinder head bolts, etc. can cause water leakage. A decrease in the level of coolant may be observed, and signs of coolant leakage can also be detected on the outside of the engine, or the coolant can enter the engine oil, due to which the oil will become muddy.
Erosion: prolonged operation in conditions of high temperature and high pressure or the refusal of the engine cooling system, leading to excessive temperature, as well as the poor quality of the cylinder gasket can lead to erosion of the cylinder laying, which will lead to a decrease in the efficiency of the compaction.
The most common malfunctions of the cummins cylinder:
Leakage:
Signs of a malfunction: engine power drops significantly, acceleration characteristics worsen, and the car is felt helpless when moving. During operation, vibration may occur, and in serious cases, the engine may not start normally. In addition, exhaust gas emissions are abnormal, and a large amount of white smoke can stand out. This is due to leakage of high pressure gas in the combustion chamber, which affects the normal process of combustion.
The reason for the malfunction: the laying of a low -quality cylinder itself, has defects in the material or problem in the production process and cannot withstand high temperatures and pressure when engine operation. The cylinder head bolts were not tightened in accordance with the indicated moment and sequence, which led to an uneven effort on laying the cylinder and poor sealing in some places. After prolonged use, the cylinder head or cylinder block is deformed, due to which the laying of the cylinder cannot fit tightly, which leads to a leakage of air. In addition, if the cylinder sleeve does not suffer enough from the plane of the cylinder block, this will also affect the sealing effect of the cylinder laying.
Water leak:
Signs of a malfunction: coolant consumption is abnormally increased, and it often has to be added. On the outside of the engine, you can notice signs of coolant leakage, such as water drops leaking from the joint between the cylinder block and the cylinder head. When the cooling liquid enters the cylinder and participates in combustion, a large amount of white water vapor is thrown out of the exhaust pipe, just as the car “throws white smoke”. If the cooling liquid enters the engine oil, it will turn into an emulsion and become a foamy, milky white color, and the lubricants of motor oil will also worsen.
The cause of the malfunction: the cylinder is damaged, for example, damaged or cracked around the water holes on the cylinder gasket, which leads to a coolant leak from the damaged area. Cracks in the cylinder block or cylinder head, especially near a water shirt, can lead to a coolant leak. In addition, the weakened bolts of the cylinder head can interfere with the effective seal of the cylinder gasket, and can also cause coolant leakage.
Oil leak:
Signs of a malfunction: oil consumption increases significantly, and the oil has to often add. The oil pressure inside the engine may change, which will lead to an abnormal sunbathing indicator of oil pressure. When motor oil enters the combustion chamber and participates in burning, blue smoke appears in exhaust gases, which is a typical sign of combustion of motor oil. At the same time, engine performance will also worsen, the power will decrease, and the work will become unstable.
The reason for the malfunction: the oil lining channel is not properly sealed, which can be caused by aging, damage or improper installation of the cylinder gasket, which leads to a leakage of oil from the oil channel into the combustion chamber or other details. High temperature and high pressure during engine operation can lead to aging and deformation of the sealing material of the cylinder laying, loss of its sealing properties and oil leak.
Erosion:
Signs of a malfunction: on the surface of the cylinder laying, obvious signs of erosion appear, such as leaching of surface material, the formation of mys or grooves. As erosion increases, the sealing properties of the cylinder laying are gradually deteriorating, which ultimately can lead to such malfunctions as a leakage of air, water or oil. The operational characteristics of the engine are also worsening, which leads to problems such as power loss, shaking and abnormal noise.
The cause of the malfunction: the engine operates in conditions of high temperature and high pressure for a long time, and the cylinder laying is subjected to significant pressure and temperature changes, which can easily lead to fatigue of the material and damage. The malfunction of the engine cooling system, for example, is an insufficient amount of coolant or poor heat, will lead to an too high engine temperature, which will further accelerate the erosion of the cylinder gasket. In addition, the quality of the cylinder gasket is low, the material used is not resistant to high temperatures and high pressure, and is also subject to erosion.
The usual list of spare parts for CCEC Cummins |
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Выставочные шкафы
Знакомство с заводом
На заводе работает команда высококвалифицированных и опытных инженеров, которые непрерывно внедряют технологические инновации и совершенствуют продукцию. В настоящее время предприятие владеет рядом независимых прав интеллектуальной собственности и запатентованных технологий. Выпускаемая строительная техника включает широкий ассортимент оборудования, такого как экскаваторы, погрузчики, краны, бульдозеры и другие машины. Продукция отличается высокой производительностью, надежностью, энергоэффективностью и экологичностью, а также способностью адаптироваться к сложным условиям эксплуатации в различных климатических и рабочих средах по всему миру.
Награды и квалификация
часто задаваемые вопросы
1. В какие страны мы экспортируем?
Азия: Вьетнам, Индия, Индонезия, Пакистан, Казахстан, Узбекистан и т.д.
Европа: Россия, Беларусь, Украина, Литва, Саудовская Аравия и др.
Южная Америка: Бразилия, Чили, Парагвай, Аргентина и др.
Африка: ЮАР, Эфиопия, Ливия и др.
2.Какие условия оплаты мы можем принять?
Обычно мы можем работать на T/T, 30% TT перед производством и 70% TT перед отгрузкой
3.Какие способы логистики мы можем работать для доставки?
1) Для большинства стран Европы, Южной Америки и Африки и т.д. мы можем пойти по контейнеру или Roro через океанский фрахт.
2) Для соседних стран Китая, таких как Россия, Вьетнам, Казахстан, Узбекистан и т.д. мы можем доставить по автомобильной или железной дороге.
3) Для легких запасных частей в срочном требовании, мы можем отправить его с помощью международной курьерской службы, таких как DHL, TNT, EMS или других воздушных перевозок.
4. Как вы можете гарантировать, что вы доставили товары клиентам?
A: Мы предоставим вам полную информацию о доставке для вас подтвердил.
5.Каковы наши преимущества по сравнению с другими производителями/фабриками?
1) Надежное качество: Тщательно выбираем постоянных производителей для поддержки запасных частей, таких как двигатели, мосты, трансмиссии, и многие части, разработанные и произведенные нами, всегда адаптируя лучшие материалы.
2)Конкурентоспособная цена: Концентрация механизированного производства в больших количествах снижает производственные затраты, чтобы обеспечить конкурентоспособную цену.
3) The service team: firstly, our sales managers work 24 hours a day, are ready to answer your questions at any time. Secondly, a professional training team with senior equipment, ready to provide support services to users and dealers. Most problems can be solved within 24 hours.
4) Fast delivery: As a rule, we can deliver within 10 working days at the plant after receiving prepayment from customers.
6. How can you provide customers after sales service?
A: We will answer you at first and help you solve problems within 24 hours. If we really need your local, we
We will send your professional person to your settlement to help you solve problems without any fluctuations, supply you with comprehensive
